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412-02
Heating and Ventilation
412-02
SECTION : 412-02 Heating and Ventilation
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications ........................................................................................................................412-02-1
DESCRIPTION AND OPERATION
Heating and Ventilation .........................................................................................................412-02-2
Distribution Modes ...............................................................................................................412-02-4
Air Filtering ...........................................................................................................................412-02-5
Dual Zone Automatic Climate Control System ....................................................................412-02-6
HVAC Ducting ......................................................................................................................412-02-9
Acronyms and Abbreviations .............................................................................................412-02-13
DIAGNOSIS AND TESTING
Heating and Ventilation .......................................................................................................412-02-14
Inspection and Verification .................................................................................................412-02-14
Symptom Chart ..................................................................................................................412-02-15
PID Chart ...........................................................................................................................412-02-18
DTC Chart ..........................................................................................................................412-02-19
Pinpoint Tests ....................................................................................................................412-02-19
REMOVAL AND INSTALLATION
Blower Fan Assembly .........................................................................................................412-02-26
HVAC Assembly .................................................................................................................412-02-26
Case Assy -- Recirc Door Complete ..................................................................................412-02-28
HVAC Case Scroll ...............................................................................................................412-02-29
Heater Core Assembly ........................................................................................................412-02-29
HIM Assy .............................................................................................................................412-02-30
Actuator -- Electric Airmix (ACC only) ...............................................................................412-02-33
Shaft -- Airmix Door SZ .....................................................................................................412-02-34
Shaft -- Airmix Door DZ .....................................................................................................412-02-37
Dual Zone Sub Harness .....................................................................................................412-02-40
Filter and Cover Assembly -- Mesh (Standard Fitment) ....................................................412-02-40
Filter -- Particle (Optional Fitment) ....................................................................................412-02-41
Vent Outlet Register -- Outboard Register ........................................................................412-02-41
Vent Outlet Register -- Centre Register .............................................................................412-02-42
Vent Outlet Register -- Floor Console Register .................................................................412-02-43
Floor Console Duct .............................................................................................................412-02-43
BF00006
01/2006 2006.0 BF Falcon
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412-02-1
Heating and Ventilation
412-02-1
SPECIFICATIONS
General Specifications
Description
Specification
Lubricants
HVAC Lever Cam Grease / Air mix shaft
Dow Corning Molykote PG 54 Silicon Grease
Grease
Engine Coolant
Do not top up the cooling system with tap water.
Use only Ford Specified Coolant at a Ratio of 30 - 50 % coolant to
water
A/C System O-Ring Lubrication
PAG ND-Oil 8 Ford part number AY19L000A
A/C System O-Rings
Refrigerant O-Ring, blue HNBR, Evaporator Outlet (large) - part
no. BA19S710A
Evaporator Inlet (small) - part no. BA19S710B
Torque Specifications
Description
Nm
HVAC Mounting (to cowl) upper nuts (3)
6-8
HVAC mounting (to dash) lower LH nut (1)
6-8
HVAC Mounting (floor brackets) lower bolts (2)
5-8
Evaporator Tube to A/C Tube Clamping Bolt
12.7 - 17.3
HVAC Case Hi / Lo Plastic Self Tapping Screws
1.1 - 1.5
Heater Tube Clamp Retaining Screw
1.1 - 1.5
Evaporator Plastic End Plate
1.1 - 1.5
HIM to HVAC Self Tapping Screws
1.1 - 1.5
Blower Motor to HVAC Self Tapping Screws
1.1 - 1.5
BF00006 en
01/2006 2006.0 BF Falcon