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205-05
Rear Drive Halfshafts
205-05
SECTION : 205-05 Rear Drive Halfshafts
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications .........................................................................................................................205-05-1
DESCRIPTION AND OPERATION
Rear Drive Halfshafts .............................................................................................................205-05-2
Halfshaft Handling ..................................................................................................................205-05-2
DIAGNOSIS AND TESTING
Rear Drive Halfshafts .............................................................................................................205-05-3
REMOVAL AND INSTALLATION
Halfshaft .................................................................................................................................205-05-4
DISASSEMBLY AND ASSEMBLY
Halfshaft Joint ........................................................................................................................205-05-5
01/2006 2006.0 BF Falcon
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205-05-1
Rear Drive Halfshafts
205-05-1
SPECIFICATIONS
General Specifications
Description
Specification
Constant Velocity Joint
ESP-MIC207-
Grease (High Temp)
A
E43Z-19590-A
Torque Specifications
Description
Nm
Ball joint nuts
115
Knuckle bolt
115
Rear axle wheel hut nut
290
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01/2006 2006.0 BF Falcon
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205-05-2
Rear Drive Halfshafts
205-05-2
DESCRIPTION AND OPERATION
Rear Drive Halfshafts
CAUTION: An inspection of the outer and
CAUTION: Never use the halfshaft assembly
inner boots is necessary so that if damage or
as a lever to position other components. Always
grease leakage is evident, installation of a new
support the free end of the halfshaft.
halfshaft can take place immediately. Continued
operation with damage or grease leakage will
CAUTION: Do not allow the boots to contact
result in CV joint wear and noise due to
sharp edges or hot exhaust components.
contamination and loss of the CV joint grease.
CAUTION: Handle the halfshaft only by the
1. Inboard and outboard CV joints connect to a
interconnecting shaft to avoid pull-apart and
splined shaft. A circlip stopper holds the cross
potential damage to the CV joint.
groove inboard race assembly (inboard CV joint)
together.
CAUTION: Do not drop assembled halfshafts.
2. An axle circlip (4B422) retains the splined inboard
The impact will cut the boots from the inside
CV joint to the differential side gear. Install a new
without evidence of external damage.
axle circlip each time the halfshaft is removed
Handle all halfshaft components carefully during
from the vehicle.
removal and installation procedures.
3. A rear axle wheel hub nut secures the side shaft
assembly (interconnecting shaft and outboard CV
joint) the rear hub. Install a new rear axle wheel
hub nut each time the halfshaft is removed from
the vehicle.
Halfshaft Handling
CAUTION: Never pick up or hold the halfshaft
only by the inboard or outboard CV joint.
CAUTION: Do not over-angle the CV joints.
CAUTION: Damage will occur to an
assembled inboard CV joint if it is over-plunged
outward from the joint housing.
CAUTION: Never use a hammer to remove or
install the halfshafts.
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205-05-3
Rear Drive Halfshafts
205-05-3
DIAGNOSIS AND TESTING
Rear Drive Halfshafts
For additional information, refer to Section 205-00.
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