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204-02a
Rear Suspension -- IRS
204-02a
SECTION : 204-02A Rear Suspension -- IRS
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications .......................................................................................................................204-02A-1
DESCRIPTION AND OPERATION
Rear Suspension -- IRS .....................................................................................................204-02A-2
Components ......................................................................................................................204-02A-2
DIAGNOSIS AND TESTING
Inspection and Verification ..................................................................................................204-02A-5
Stabiliser Bar .....................................................................................................................204-02A-5
Diagnosis ...........................................................................................................................204-02A-5
GENERAL PROCEDURES
FPV Cam bolt adjustment ....................................................................................................204-02A-6
RLCA to subframe cam adjustment ....................................................................................204-02A-6
REMOVAL AND INSTALLATION
Upper Control Arm Assembly (UCA) ...................................................................................204-02A-7
Front Lower Control Arm Assembly (FLCA) ........................................................................204-02A-9
Rear Lower Control Arm Assembly (RLCA) ......................................................................204-02A-10
Knuckle ..............................................................................................................................204-02A-12
Rear Lower Control Arm (RLCA) park brake cable bracket ..............................................204-02A-14
Abutment bracket ..............................................................................................................204-02A-15
Control Blade .....................................................................................................................204-02A-16
Shock Absorber .................................................................................................................204-02A-17
Spring and Upper Spring Insulator ....................................................................................204-02A-17
Stabiliser bar ......................................................................................................................204-02A-19
Upper Stabiliser Bar Insulator ............................................................................................204-02A-20
Jounce Bumper .................................................................................................................204-02A-21
Body Brace ........................................................................................................................204-02A-21
IRS Module ........................................................................................................................204-02A-22
01/2006 2006.0 BF Falcon
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204-02a-1
Rear Suspension - IRS
204-02a-1
SPECIFICATIONS
Stabiliser Bar Specifications
Description
Specification
18 0.2mm
Stabiliser bar diameter:
19 0.2mm
Stabiliser bar diameter:
Stabiliser bar/droplink
M10 X 1.25 flanged head
attachment nut:
nut / Zinc plated
Stabiliser bar/droplink
M10 X 1.25 flanged head
attachment nut:
nut / Zinc plated
Torque Specifications
Description
Nm
105 15
Nut - M12 - RLCA to Subframe
88 17
Bolt - M12 - Diff Blade to Diff
140 28
Bolt - M16 - Front Diff Bush
(subframe) to Diff
140 28 *
Nut - M14 - RLCA to Knuckle
140 28 *
Nut - M14 - FLCA to Subframe
140 28 *
Nut - M14 - UCA to Subframe
126 24
Nut - M12 - FLCA to Knuckle
126 24
Nut - M12 - UCA to Knuckle
200 40
Bolt - M14 - Diff Rear Cover to
Subframe
200 40
Bolt - M14 - Diff Rear Cover to
Subframe with Mass Damper
325 25
Nut - M24 - Wheel End Pacnut
103 16
Bolt - M12 - Caliper to Knuckle
20 5
Screw - M8 - Stabiliser Bar Bracket
to Subframe
25 5
Nut - M10 - Stabiliser Bar Droplink to
RLCA
52.5 2.5
Nut - M10 - Stabiliser Bar Lower
Attachment
25 5
Screw - M8 - Abutment Bracket to
Knuckle
10.4 2
Screw - M6 - ABS Sensor to Knuckle
50 9.5
Nut - M10 - Body Brace to Subframe
88 17
Screw - M12 - Control Blade to
Knuckle
121 18
Bolt - M14 - Shock Absorber to
Knuckle
Shock Absorber to Upper Mount
70
(upper bolt)
108 17
Nut - M12 - Subframe to Body (rear
spring area)
108 17
Nut - M12 - Subframe to Body (front
area of subframe)
Nut - M12 - Control Blade to Body
100
50 9.5
Bolt - M10 - Body Brace to Body
108 17
Bolt - M10- Vee Brace to Subframe
(rear diff bush mount frame)
*Torque at ride height.
BF00006 en
01/2006 2006.0 BF Falcon