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206-09
Brake and Stability Control Systems
206-09
SECTION : 206-09 Brake and Stability Control
Systems
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications .........................................................................................................................206-09-1
DESCRIPTION AND OPERATION
Brake and Stability Control Systems .....................................................................................206-09-2
Bosch ABS/TCS/EBD/DSC ..................................................................................................206-09-2
General Description .............................................................................................................206-09-3
Operation ...............................................................................................................................206-09-6
Anti-lock Braking System (ABS) ..........................................................................................206-09-6
Traction Control System (TCS) ............................................................................................206-09-7
Electronic Brake-Force Distribution (EBD) ...........................................................................206-09-7
Self-Monitoring .....................................................................................................................206-09-7
DIAGNOSIS AND TESTING
Anti Lock Control ..................................................................................................................206-09-21
Principles of Operation .......................................................................................................206-09-21
WDS Tester ........................................................................................................................206-09-21
Inspection and Verification .................................................................................................206-09-21
Diagnostic Procedure - Part A ...........................................................................................206-09-23
Diagnostic Trouble Code (DTC) Chart ...............................................................................206-09-25
Connector Circuit Reference ..............................................................................................206-09-26
Pinpoint Tests ....................................................................................................................206-09-28
REMOVAL AND INSTALLATION
Steering Angle Sensor Calibration and Checking ................................................................206-09-34
ABS Modulator Assembly ....................................................................................................206-09-35
Configuration of ABS ECU ...................................................................................................206-09-35
Front ABS Wheel Sensors ...................................................................................................206-09-37
Rear ABS Sensor .................................................................................................................206-09-37
Front Tone Wheel ................................................................................................................206-09-39
Rear Tone Wheel .................................................................................................................206-09-39
01/2006 2006.0 BF Falcon
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206-09-1
Brake and Stability Control Systems(RWD) Bosch 8.0 ABS/TCS/EBD/DSC
206-09-1
SPECIFICATIONS
Specifications
Description
ABS tone wheel to wheel 2.0 mm (max.)
speed sensor air gap
(RWD - front)
ABS tone wheel to wheel 2.1 mm (max.)
speed sensor air gap
(RWD - rear)
Torque Specifications
Description
Nm
EHCU bracket bolts (Positioned in damping
8
element)
Brake line to (EHCU) nuts (M10-1)
16
Brake line to (EHCU) nuts (M12-1)
16
ABS brake sensor bolt
9
Yaw rate sensor fastening screws
6
BF00006 en
01/2006 2006.0 BF Falcon
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206-09-2
Brake and Stability Control Systems(RWD) Bosch 8.0 ABS/TCS/EBD/DSC
206-09-2
DESCRIPTION AND OPERATION
Brake and Stability Control Systems
Bosch ABS/TCS/EBD/DSC
The control system consists of the following
components:
Hydraulic control unit (HCU)
Anti-lock brake control module (attached to HCU)
Two Rear Wheel Speed Sensors
Two Front Wheel Speed Sensors
Yellow ABS warning indicator
Yaw Rate Sensor - DSC only
Yellow TCS/DSC warning indicator
Steering angle sensor - DSC only
Red Brake fail light (incorporates EBD faults)
TCS/DSC on/off button
Bosch 8.0
ABS/TSC/DSC System
System
ABS (3 Channel)
ABS/TCS (4 Channel)
ABS/TCS/DSC (4
Diagram 1
Diagram 2
Channel) Diagram 3
ABS (Anti-lock Brake System)
X
X
X
TCS (Traction Control System)
X
X
EBD (Electronic Brake-force
X
X
X
Distribution system)
DSC (Dynamic Stability Control
X
system)
BF00006 en
01/2006 2006.0 BF Falcon