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206-00
Brake System -- General Information
206-00
SECTION : 206-00 Brake System -- General
Information
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications .........................................................................................................................206-00-1
DESCRIPTION AND OPERATION
Brake System .........................................................................................................................206-00-3
Load Proportioning Valve 1 Tonne Ute ..................................................................................206-00-4
Brake System Hydraulic Circuits ............................................................................................206-00-5
DIAGNOSIS AND TESTING
Brake System .........................................................................................................................206-00-9
Inspection and Verification ...................................................................................................206-00-9
Symptom Chart ..................................................................................................................206-00-10
Components Tests .............................................................................................................206-00-12
GENERAL PROCEDURES
Hydraulic System Bleeding ..................................................................................................206-00-14
Manual System Bleeding .....................................................................................................206-00-14
System Pressure Bleeding ...................................................................................................206-00-14
Service Precautions .............................................................................................................206-00-15
Changing Brake Fluid ..........................................................................................................206-00-15
Brake Pedal Clearance Check .............................................................................................206-00-15
Caliper ..................................................................................................................................206-00-15
Brake System Leak Check ...................................................................................................206-00-16
01/2006 2006.0 BF Falcon
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206-00-1
Brake System -- General Information
206-00-1
SPECIFICATIONS
General Specifications
Description
Specification
Lining wear limit (above backing plate or rivets )
1.0 mm (0.040 in)
Lubricants
High Performance SUPER DOT 4 Brake Fluid
ESA-M6C25-A
High Temperature Nickel Anti-Seize Lubricant F6AZ-9L494-AA
ESE-M12A4-A
Disc Brakes
Brake disc maximum run out
0.035 mm (0.001 in)
Brake disc maximum thickness variation
0.009 mm (0.0004 in)
Brake Booster
Dual Diaphragm Diameter
230 mm
Master Cylinder
Type
PBR Dual Line
Main Bore Diameter
23.8 mm
Fast Fill Bore Diameter
31.75 mm
Min. Total Stroke
32.52 mm
Split Point (non EBD only)
3/4 Tonne Ute with prop valve =
2.5mPa
1 Tonne Ute with prop valve
(Load levelling valve fitted to this
varient) = 0MPa
Displacement (min.)
Primary - 9.0 cc
Secondary - 5.12 cc
Caliper(Front)
Type
PBR Twin Piston 'Collette'
Caliper
AI Head Bore Diameter
2 x 42.0 mm
Caliper(Rear)
Type
PBR Single Piston 'Collette'
Caliper
Bore Diameter
40.5 mm
Rotor (Front)
Type
Cast Iron - Ventilated
Diameter
298 mm
Thickness (New)
28 mm
Max. Runout
0.035 mm
Thickness Variation
0.009 mm
Min. Thickness Refaced (overall)
26.0 mm
Min. Thickness Refaced (individual)
Braking Surfaces
3.2 mm
Surface Finish (Ra)
0.13-3.2 �m
Balance
54 gcm
Rotor (Rear)
Type
Cast Iron - Solid
Diameter
303 mm
Thickness (New)
16.2 mm
Max. Runout
0.05 mm
Thickness Variation
0.018 mm
Min. Thickness Refaced (overall)
14.5 mm
G17359 en
01/2006 2006.0 BF Falcon