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206-00a
High Series Brakes General Info
206-00a
SECTION : 206-00A High Series Brakes -- General
Information
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
General Specifications .........................................................................................................206-00A-1
Torque Specifications ..........................................................................................................206-00A-2
DESCRIPTION AND OPERATION
Brake System ......................................................................................................................206-00A-3
Component Locater ...........................................................................................................206-00A-3
DIAGNOSIS AND TESTING
Brake System ......................................................................................................................206-00A-5
Inspection and Verification ................................................................................................206-00A-5
Pad Wear ...........................................................................................................................206-00A-5
Brake Disc Wear ................................................................................................................206-00A-5
Front Brake Disc Run-out ..................................................................................................206-00A-5
Brake Disc Thickness and Resurfacing .............................................................................206-00A-5
Components Tests .............................................................................................................206-00A-6
GENERAL PROCEDURES
Hydraulic System Bleeding ..................................................................................................206-00A-8
Manual System Bleeding .....................................................................................................206-00A-8
System Pressure Bleeding ..................................................................................................206-00A-8
Service Precautions .............................................................................................................206-00A-9
Changing Brake Fluid ..........................................................................................................206-00A-9
Brake Pedal Clearance Check ............................................................................................206-00A-9
Caliper .................................................................................................................................206-00A-9
Brake System Leak Check ................................................................................................206-00A-10
01/2006 2006.0 BF Falcon
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206-00a-1
Brake System - General Information
206-00a-1
SPECIFICATIONS
General Specifications
Description
Specification
Brake Pads
Lining wear limit (above backing plate)
1.5 mm
Brake Fluid
High performance SUPER DOT 4 brake fluid
ESZ-M6C55-A
Master Cylinder
Main bore diameter
23.8 mm
Fast fill bore diameter
31.75 mm
Min. Total stroke
32.52 mm
Caliper(Front)
Type
Twin piston caliper
Bore diameter
42.0 mm
Caliper(Rear)
Type
Single piston caliper
Bore diameter
45.0 mm
Brake Disc (Front)
Type
Cast iron - ventilated
Diameter
322 mm
Thickness (new)
28 mm
Max. Runout (brake disc only)
0.025mm
Max. Runout (installed on the vehicle)
0.050mm
Max. Thickness variation
0.009 mm
Min. Thickness resurfaced (overall)
26.0 mm
Min. Thickness resurfaced (individual sides of rotor)
6.5 mm
Brake face surface finish (Ra)
3.2 microns maximum
Brake Disc (Rear)
Type
Cast iron - ventilated
Diameter
328mm
Thickness (new)
26 mm
Max. Runout (brake disc only)
0.035mm
Max. Runout (installed on the vehicle)
0.050 mm
Max. Thickness variation
0.009 mm
Min. Thickness resurfaced (overall)
24 mm
Min. Thickness resurfaced (individual sides of rotor)
5.8 mm
Brake face surface finish (Ra)
3.2 microns maximum
Park brake drum bore surface finish (Ra)
3.2 microns maximum
Max. Park brake drum diameter
190.4 mm
TCS/DSC System
System and motor dropout threshold
TCS 9.4V DSC 9.5V
Fuse
TCS One Fuse 50A DSC Two
Fuses 40A & 25A
Warning lamp
1.2W
Current draw - motor (under load)
TCS 50A DSC 39A
1.65 kOhm 0.2 kOhm
Front wheel sensor resistance
1.65 kOhm 0.2 kOhm
Rear wheel sensor resistance
BF00006 en
01/2006 2006.0 BF Falcon