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206-04a
Rear Disc Brake - High Series
206-04a
SECTION : 206-04A Rear Disc Brake - High Series
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
General Specifications .........................................................................................................206-04A-1
Torque Specifications ........................................................................................................206-04A-1
DESCRIPTION AND OPERATION
Rear Disc Brake ..................................................................................................................206-04A-2
Rear Disc Brake System Components ..............................................................................206-04A-2
Service Brake ...................................................................................................................206-04A-2
Parking Brake ....................................................................................................................206-04A-2
DIAGNOSIS AND TESTING
Brake Calipers .....................................................................................................................206-04A-3
Inspection ..........................................................................................................................206-04A-3
REMOVAL AND INSTALLATION
Brake Caliper Body ..............................................................................................................206-04A-4
Brake Caliper Assembly ......................................................................................................206-04A-4
Rear Brake Hose .................................................................................................................206-04A-4
Brake Pads ..........................................................................................................................206-04A-5
Brake Disc ...........................................................................................................................206-04A-6
DISASSEMBLY AND ASSEMBLY
Brake Caliper .......................................................................................................................206-04A-8
01/2006 2006.0 BF Falcon
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206-04a-1
Rear Disc Brake High Series
206-04a-1
SPECIFICATIONS
General Specifications
Description
Nm
Rear disc brake minimum
24mm
thickness
Lubricants
High melting point grease
PBR MS1124
Fluid
Brake fluid
ESZ-M6C55-A
Pad
Minimum thickness above metal
1.5 mm
backing plate
Torque Specifications
Description
Nm
Caliper to Knuckle bolts
103
Brake disc shield bolts
11
Axle nut - M24
325*
Guide Pin Screw
37
Brake hose banjo bolt
30
Bleed Screw
12
Wheel nut
125
*SC - Significant Component
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01/2006 2006.0 BF Falcon
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206-04a-2
Rear Disc Brake High Series
206-04a-2
DESCRIPTION AND OPERATION
Rear Disc Brake
Rear Disc Brake System Components
Item
Description
Refer Section 206-03, Front Disc Brake for a
description of the Disc Pad Running Clearance and
1
Knukle
Wear Adjustment.
2
Wheel hub
Parking Brake
3
Washer
4
Nut
The parking brake utilizes a cable operated rear drum
system. For additional information, refer to Section
5
Rotor
206-05.
6
Brake Caliper
7
Bolt
The rear wheel disc brake assembly consists of a
brake disc mounted on the outer face of the axle shaft
flange and a single piston floating head caliper. A
splash shield, used primarily to prevent road
contaminants from contacting the inboard brake disc
and pad surface is also mounted on the knuckle.
Service Brake
When the brake pedal is applied, brake fluid is
displaced into the cylinder moving the piston outward.
This action forces the inner pad and lining assembly
against the brake disc. The resultant reaction forces
the caliper housing and outboard pad assembly
inward against the brake disc. The resultant forces of
the pads on the brake disc are equal. Braking torque
is transferred from the brake pad backing plates into
the abutment bracket and into the knuckle.
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01/2006 2006.0 BF Falcon