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206-04
Rear Disc Brake
206-04
SECTION : 206-04 Rear Disc Brake
VEHICLE APPLICATION : 2006.0 BF Falcon
CONTENTS
PAGE
SPECIFICATIONS
Specifications .........................................................................................................................206-04-1
DESCRIPTION AND OPERATION
Rear Disc Brake .....................................................................................................................206-04-2
Rear Disc Brake System Components ................................................................................206-04-2
Service Brake ......................................................................................................................206-04-2
Parking Brake .......................................................................................................................206-04-2
DIAGNOSIS AND TESTING
Brake Calipers .......................................................................................................................206-04-3
Inspection .............................................................................................................................206-04-3
REMOVAL AND INSTALLATION
Brake Caliper Body ................................................................................................................206-04-4
Brake Caliper Assembly .........................................................................................................206-04-4
Rear Brake Hose ...................................................................................................................206-04-4
Brake Pads ............................................................................................................................206-04-5
Brake Disc ..............................................................................................................................206-04-6
Beam Axle Brake Disc ...........................................................................................................206-04-6
DISASSEMBLY AND ASSEMBLY
Brake Caliper .........................................................................................................................206-04-7
01/2006 2006.0 BF Falcon
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206-04-1
Rear Disc Brake
206-04-1
SPECIFICATIONS
General Specifications
Description
Specification
Rear disc brake minimum 14.5mm (0.57in)
thickness´┐Ż
Lubricants
High melting point grease Dow Corning 44/Niglube
Rx2
Pad
Lining wear limit
1.0mm
Material
JBUF85FF
Torque Specifications
Description
Nm
Brake caliper bolts
103
Brake disc shield bolts
11
BF0000 en
01/2006 2006.0 BF Falcon
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206-04-2
Rear Disc Brake
206-04-2
DESCRIPTION AND OPERATION
Rear Disc Brake
Rear Disc Brake System Components
Parking Brake
The parking brake utilizes a cable operated rear drum
system. For additional information, refer toSection
Item
Description
Section 206-05
1
Knukle
2
Wheel hub
3
Washer
4
Nut
5
Rotor
6
Brake Caliper
7
Bolt
The rear wheel disc brake assembly consists of a
rotor mounted on the outer face of the axle shaft
flange and a single piston floating head caliper. A
splash shield, used primarily to prevent road
contaminants from contacting the inboard rotor and
pad surface is also mounted on the anchor bracket.
The outboard rotor and pad surfaces are protected by
the road wheel.
Service Brake
When the brake pedal is applied, brake fluid is
displaced into the caliper bore moving the piston
outward. This action forces the inner pad assembly
against the rotor. The resultant reaction forces the
caliper body and outboard pad assembly inward
against the rotor. Braking torque is transferred from
the outer and inner pad assemblies to the caliper
mounting bracket. When the brake pedal is released,
the piston seal retracts the piston a small amount
allowing the pads to release the clamping force.
BF0000 en
01/2006 2006.0 BF Falcon